Welcome back to our "How It's Made" series at Hoosier Custom Cruiser. In this second installment, we delve into the meticulous prep work that sets the foundation for building your custom coach. Join us as we explore the components and craftsmanship involved even before the chassis returns from stretching.

Laying the Groundwork

While the chassis undergoes its transformation at a Ford-Certified shop, the team at Hoosier doesn’t just wait; they prepare. One of the first steps involves constructing the floor, a critical component of any RV. The team uses tubular steel for the frame, which is then sent for lamination. A robust layer of Lamaplast—a tough plastic product—is applied to the underside, while the spaces between joists are packed with an inch and a half of block foam insulation, ensuring durability and comfort.

Customization at Every Step

As they prepare for the unique demands of each coach, the team focuses on components that ensure both functionality and luxury. For instance, the convection microwave ovens and custom doors are ordered by co-owner Carol, and as they arrive they're lined up, ready for installation. The refrigeration units and intricate steps that lead into the coach are discussed in detail, showcasing the forethought that goes into every element.

Craftsmanship in Detail

Earl takes personal pride in crafting the birch plywood drawers for the coaches. Using a Russian birch known for its tight grain, he employs a drawer lock joint for enhanced durability, contrasting sharply with simpler butt joints. Each drawer is glued, not just stapled, ensuring they are as sturdy as possible. Finished with at least three coats of polyurethane and sometimes personalized with the owner’s name, these drawers exemplify the custom craftsmanship Hoosier is known for.

Preparing the Roof and More

Adam, another one of the talented co-owners, personally handles the welding of the aluminum roof frames. These frames are precisely welded, ensuring every structure meets Hoosier’s stringent standards before being sent out for lamination. Upon their return, they are fitted with three inches of Styrofoam insulation snug between the rafters, all carefully arranged to ensure durability and integrity. This careful preparation is critical for the overall quality and longevity of the RVs.

Ready to Assemble

Once the chassis returns, the team, led by skilled craftsmen like Bob and Matt, springs into action. Bob custom builds each cabinet, including the face frames, which are then sent out to be beautifully painted by trusted Amish partners. Meanwhile, Matt diligently preps the holding tanks, ensuring they are ready for seamless integration. With all components expertly prepped, the assembly process is efficient and precise, quickly bringing together the various elements into a cohesive, custom luxury coach.

Your Dream RV Awaits

This meticulous preparation not only speeds up the construction process but also ensures that every Hoosier Custom Cruiser meets their high standards of quality and customization. As they await the return of the next chassis, remember, this could be the beginning of your new coach.

Stay tuned for the next part of our "How It's Made" series, where we’ll showcase the assembly of these components into a luxury coach. If you're dreaming of your custom RV, give Hoosier Custom Cruiser a call. Let’s make that dream a reality.